3D printed boxes and CNC cut foam inserts for the nicest from Wera, PBaumann, Park Tools, Abbey Tools and others. All wrapped in a Pelican Flight case. This is made to bring joy for a lifetime!
High Pivot Enduro Bike
164mm travel enduro for rough natural trails.
I started over with this project to improve many details to reduce side loading on shock, improve cable routing, geometry changes, accept universal derailleur hanger, better clearance for chain, narrow wide idler pulley, ...
Red Bull Flugtag Lausanne 2021
We won the Flugtag with the longest flight and the best performance of the day!
All structural parts were built from natural fibre composites, which resulted in a very light and stiff air frame of about 35kg.
Huge thanks to all the amazing people who spent countless hours in the workshop and thanks to Gabriel Roggo and Dean Treml/Redbull for most of the pictures below
End grain cutting board made from oak with beech inlay. Bottom side has a machined 3D wave pattern.
High Pivot Enduro Bike
160mm travel enduro for rough natural trails.
Nowhere near finished but first parts are laminated and machined on home made CNC router.
Worlds lightest freetourer?
999g for size 1850x90mm
Hybrid core with balsa underfoot and Rohacell in tip and tail. Biaxial carbon layup with a fibre angle to match flex and torsional stiffness of my current skis. Different epoxy resins used in specific areas to improve mechanical properties. Magne traction edges.
Carbon roadbike with integrated seat post. tubes made in vacuum infusion on 3D printed mandrels, mitered and glued up. Joints wrapped with prepreg.
Christmas gift for my lovely girl! 148x28 cm, balsa/poplar hybrid core, bamboo sidewalls with composite tip and tail spacer.
Christmas gift for my godchild Lou! Made together with Philipp Aebischer. 110x26 cm, balsa/abasia hybrid core bamboo sidewalls with composite tip and tail spacer. The design features Lou's own artwork.
Kitchen knife in traditional Santoku shape. Made from C60 high carbon steel with zebrano and purple heart handle. Deep S-grind so food peels off the blade easily. Differentially hardened blade to get a hamon.
Carbon/Flax hybrid handlebar
All plugs are printed in PLA
Concept to check feasibility and precision with bladder inflation moulding in composite tooling.